Machinery Vibration Monitoring & Anomaly Detection: Usage Examples

Machinery Vibration Monitoring & Anomaly Detection: Usage Examples

Track Record of Installation and Monitoring on a Wide Variety of Rotating Equipment (Pumps, Fans, Conveyors, etc.

Mr. Satoru Iwaoka, JERA Plant Manager, discussing the benefits of conanair

Mr. Satoru Iwaoka, JERA Plant Manager, discussing the benefits of conanair

 

Adopted by a wide range of industries for various equipment and machinery, conanair is trusted by industry leaders such as JERA and Chiyoda Corporation. Here, we introduce practical usage examples alongside actual photos from the field. Furthermore, interviews with JERA and Chiyoda Corporation regarding their experience implementing conanair can be found on the following page.

 

Customer Interviews | JERA & Chiyoda Corporation Share Implementation Benefits & Evaluations


Here are actual photos of conanair in use. conanair can be used for the predictive maintenance of Motors, Pumps, Fans, Blowers, Compressors, Turbines, Freezers, Air Conditioners, Dust Collectors, Conveyors, Screw Extruders, Molding Machines, Roll Machines, Reducers, Gearboxes, Mixers, Machine Tools, and more.


Usage Scenes by Industry and Equipment

Vibration Monitoring in Factories and Manufacturing Equipment (Compressors, Conveyors, Machine Tools)

These are monitoring examples for rotating equipment such as motors, compressors, and conveyors, where line stoppages lead to significant losses. conanair safely and wirelessly collects vibration data from locations that are difficult for humans to inspect, such as high places, narrow spaces, and inside covers.

Iron Ore Conveyor Pulley

Chip Conveyor Motor

Vibration monitoring of iron ore conveyor pulley bearings Low and high frequency vibration measurement of tip conveyor motor

 

Bag Filter Screw Conveyor

Monitoring operating status and detecting abnormal vibration of screw conveyor Vibration monitoring with conanair installed on screw conveyor drive unit

 

Fin Fan Cooler

Steam Turbine

Monitoring fin fan cooler for fan imbalance and bearing anomalies Precise vibration analysis and health monitoring of steam turbine

 

Gearbox

Blower Motor

Vibration diagnosis for early detection of gear and bearing damage in gearbox Trend management of RMS velocity and peak acceleration for blower motor

Iron Ore Conveyor Pulley

Vibration monitoring of iron ore conveyor pulley bearings


Chip Conveyor Motor

Low and high frequency vibration measurement of tip conveyor motor


Bag Filter Screw Conveyor

Monitoring operating status and detecting abnormal vibration of screw conveyor
Vibration monitoring with conanair installed on screw conveyor drive unit


Fin Fan Cooler

Monitoring fin fan cooler for fan imbalance and bearing anomalies


Steam Turbine

Precise vibration analysis and health monitoring of steam turbine


Gearbox

Vibration diagnosis for early detection of gear and bearing damage in gearbox


Blower Motor

Trend management of RMS velocity and peak acceleration for blower motor

Predictive Maintenance for Buildings and Public Infrastructure (HVAC Fans, Water Pumps, Boilers)

These are monitoring examples for air conditioners and water supply pumps essential for hospitals, commercial facilities, and water treatment plants. For critical equipment requiring 24-hour operation, conanair detects early bearing anomalies often missed by visual or auditory inspection, supporting safe facility operation.

Water Pump & Motor 37kw

Boiler Feed Water Pump

Vibration measurement and anomaly detection for water pump and motor (37kw) Installation example of conanair detecting failure signs in boiler feed pump

 

Sewage Sludge Pump

Predictive maintenance and anomaly detection for sludge pump in sewage treatment plant Predictive maintenance and anomaly detection for sludge pump in sewage treatment plant

 

Sewage Sludge Pump

Air Blower

Predictive maintenance and anomaly detection for sludge pump in sewage treatment plant Use case for maintaining silence and diagnosing failure signs in building air blower

Water Pump & Motor 37kw

Vibration measurement and anomaly detection for water pump and motor (37kw)


Boiler Feed Water Pump

Installation example of conanair detecting failure signs in boiler feed pump


Sewage Sludge Pump

Predictive maintenance and anomaly detection for sludge pump in sewage treatment plant
Predictive maintenance and anomaly detection for sludge pump in sewage treatment plant
Predictive maintenance and anomaly detection for sludge pump in sewage treatment plant


Air Blower

Use case for maintaining silence and diagnosing failure signs in building air blower

Primary Industries and Others (Aquaculture Equipment, Agitators, Sludge Sweepers)

These are examples of machinery used in harsh environments such as agriculture, fisheries, and sewage treatment. For equipment like aquaculture machines and sludge sweepers where failure causes secondary damage, conanair provides a low-cost, reliable "health check" for machines.

Agitator Motor

Remote wireless monitoring of agitator motor bearing anomalies in chemical/food plants Remote wireless monitoring of agitator motor bearing anomalies in chemical/food plants

 

Sludge Sweeper

Practical example of detecting rattle and wear in sludge sweeper drive unit Practical example of detecting rattle and wear in sludge sweeper drive unit

Agitator Motor

Remote wireless monitoring of agitator motor bearing anomalies in chemical/food plants
Remote wireless monitoring of agitator motor bearing anomalies in chemical/food plants


Sludge Sweeper

Practical example of detecting rattle and wear in sludge sweeper drive unit
Practical example of detecting rattle and wear in sludge sweeper drive unit

Visualizing Failure Signs Through Vibration Trend Management

Vibration monitoring by conanair: long-term trend graph of RMS velocity

Vibration monitoring by conanair: long-term trend graph and trend management of peak acceleration

Here are examples of trend management using conanair. By graphing the transitions of RMS velocity and peak acceleration, subtle vibration changes caused by bearing wear or poor lubrication can be quantitatively understood. By setting thresholds and catching upward trends early, we realize "evidence-based predictive maintenance" to prevent sudden failures.

Transforming Field Maintenance with Smart Vibration Monitoring

As shown in these diverse usage scenes, conanair’s wire-free and magnetic mounting design allows for immediate deployment across various industries without the need for complex installation. By shifting from time-based manual inspections to data-driven predictive maintenance, you can ensure both equipment reliability and personnel safety.

  • Eliminate the need for dangerous manual inspections in high or narrow places through remote wireless data collection.
  • Reduce initial and operational costs by avoiding expensive wiring work and proprietary cloud contracts.
  • Enable anyone to perform professional-level health checks on machinery using high-accuracy vibration data.


30-Day Free Trial & Inquiry

Try conanair for free for 30 days. Here is what our users are saying:
  • Easy installation for immediate use
  • No app required; operate via web browser
  • No cloud required for fully automatic measurement
  • Affordable, including dedicated software
Free Trial
Try equipment anomaly detection and predictive maintenance for free. Please feel free to contact us.

30-Day Free Trial & Inquiry

Try conanair for free for 30 days. Here is what our users are saying:
  • Easy installation for immediate use
  • No app required; operate via web browser
  • No cloud required for fully automatic measurement
  • Affordable, including dedicated software
Try equipment anomaly detection and predictive maintenance for free. Please feel free to contact us. Free Trial

 

Please contact NSXe for any issues regarding facility maintenance

Company Name NSXe Co.Ltd - Nakayama Hydrothermal Industry Co., Ltd.
Head Office 7686-10 Hirano-cho, Suzuka, Mie513-0835, Japan zip code 513-0835
Phone +81-90-2189-1398
FAX +81-59-379-4704
Business Hours 8:00~17:00
Office Regular
Holiday
Saturday afternoons, Sundays and public holidays
URL https://conanair.com/

Please contact NSXe for any issues regarding facility maintenance

Company Name NSXe Co.Ltd - Nakayama Hydrothermal Industry Co., Ltd.
Head Office 7686-10 Hirano-cho, Suzuka, Mie513-0835, Japan zip code 513-0835
TEL +81-90-2189-1398
FAX +81-59-379-4704
Business Hours 8:00~17:00
Office Regular
Holiday
Saturday afternoons, Sundays and public holidays
URL https://conanair.com/