Maintenance DX via System Integration: Digital Twins & Generative AI

Build a Labor-Saving Maintenance Management System with conanair System Integration

By using generative AI and digital twins with integrating conanair with DX and digital technologies that represent factories in a virtual space, it enables the construction of a labor-saving maintenance management system.
Through integration with visualization systems, automatically collected vibration data from conanair helps reduce inspections that traditionally rely on human senses.
All safety and maintenance management of factory facilities?including equipment, machinery, and piping?can be performed on a PC monitor. This enables predictive maintenance that prevents equipment failures before they occur, while significantly reducing manpower and workload without requiring specialized maintenance skills.

Details of Proposed Technologies and Products

We provide cost-effective digital twin-related services, including 3D measurement of factory equipment and piping, as well as data utilization.
By recreating the site environment on a PC using panoramic images and dimension-based 3D maps instead of conventional drawings or photographs, repeated on-site inspections during maintenance and repair work are no longer necessary.

This allows customers to evaluate whether our solutions are beneficial for their maintenance operations. Using a free PC viewer, users can check dimensional information and piping sizes.
Point cloud data composition and editing are handled by our team, and the 3D point cloud data and panoramic images we provide can be used free of charge on a permanent basis.

Key Features

• High-speed 3D measurement using a compact 3D laser scanner (BLK360 G2), requiring approximately two minutes per measurement location
• Our 3D point cloud data can be rendered and viewed quickly on standard PCs, with no need for high-specification hardware
• The provided 3D point cloud data can also be used with various cloud-based digital twin platforms
• 3D data can be utilized with Tron Inc.’s digital twin solution “Prevu3D,” which is deployed at DENSO

Connecting Field Operations and IT Systems with a 3D Spatial Platform

While conanair can independently monitor equipment vibrations, integrating it with 3D point cloud data transforms it into a comprehensive platform that captures the status of the entire factory as a unified surface. Because the acquired vibration data and piping dimensional information are tied to their "exact locations" in the virtual space, maintenance teams can intuitively grasp the entire picture of the site even from remote locations.

• Enables smooth maintenance planning by allowing teams to check equipment layouts and pipe interference on a PC screen.
• Instantly pinpoint the exact location of an anomaly on the 3D map the moment a sensor triggers an alert.
• Serves as a visually accessible and easy-to-understand site-sharing tool for new employees and external contractors.

Digital Twin Construction: Labor-Saving Maintenance via Digital Twins & Generative AI

By combining Brownreverse Inc.'s INTEGNANCE VR (which realizes DX and digitalization of maintenance work by representing a factory in a virtual space) and conanair, it converts all equipment, piping, etc., in a plant to 3D data. By integrating Wi-Fi vibration sensors, a labor-saving system in maintenance management can be constructed using digital twins and generative AI.

All maintenance management can be performed on a PC monitor, enabling predictive maintenance to prevent equipment problems before they occur. This eliminates the need for maintenance skills and significantly reduces the personnel and person-hours required. We are a distributor of INTEGNANCE VR.

Go to Details of Digital Twin Construction　 Brownreverse Inc.　 INTEGNANCE VR

 

Synergy Between Digital Twins and Raw Vibration Data for Predictive Maintenance

Integrating conanair's raw vibration data with digital twin platforms like INTEGNANCE VR maximizes the effectiveness of smart factory initiatives. By linking real-time physical data with virtual 3D models, maintenance teams can identify the exact location and condition of equipment anomalies remotely, eliminating unnecessary on-site patrols and bridging the gap between field operations and IT systems.

• Achieve a complete remote monitoring environment by combining 3D spatial data with highly accurate vibration measurements.
• Reduce labor shortages and maintenance person-hours by shifting from physical patrol inspections to digital dashboard management.
• Accelerate digital transformation (DX) in manufacturing without the need for complex, proprietary IT infrastructure.

30-Day Free Trial & Inquiry

Try conanair for free for 30 days. Here is what our users are saying:

• Easy installation for immediate use
• No app required; operate via web browser
• No cloud required for fully automatic measurement
• Affordable, including dedicated software

Try equipment anomaly detection and predictive maintenance for free. Please feel free to contact us.

30-Day Free Trial & Inquiry

Try conanair for free for 30 days. Here is what our users are saying:

• Easy installation for immediate use
• No app required; operate via web browser
• No cloud required for fully automatic measurement
• Affordable, including dedicated software

Try equipment anomaly detection and predictive maintenance for free. Please feel free to contact us.

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Machinery Vibration Monitoring & Anomaly Detection: Usage Examples

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Accelerating Factory DX: Integration for Smart Maintenance