How to Choose the Right Vibration Sensor: Which Type Fits Your Site?

How to Choose the Right Vibration Sensor: Which Type Fits Your Site?

Which Sensor is Best for You? A Diagnostic Flowchart

How to Choose the Right Vibration Sensor: A Fail-Safe Guide

You want to start vibration monitoring, but don't know which method is best? Simply answer YES or NO based on your site's environment and objectives to find the optimal sensor type.


Which Sensor is Best for You? A Diagnostic Flowchart

Step 1
Is the target equipment "Critical Safety Equipment"?
(*e.g., Turbines where failure leads to major accidents)
NO (General Equip.)
▼ Go to Step 2
Step 2
Can personnel patrol and measure daily?
NO (Difficult)
▼ Go to Step 3
Step 3
Do you need to know the cause (waveform)?
NO
General Wireless
(OA Value Only)


Pros & Cons of Each Type

[A] Wired Online Monitoring System

Used for the heart of power plants and oil refineries where momentary stoppage is unacceptable.

  • Pros: Highest reliability. Capable of real-time shutdown signals.
  • Cons: Costs thousands of dollars per sensor point. Plus, enormous wiring construction costs make it difficult to introduce for general pumps and fans.


[B] Portable Vibrometer (Handy Type)

The most common method where maintenance personnel patrol the site and measure by hand.

  • Pros:
    - A single vibrometer can measure multiple points.
    - Selectable from inexpensive simplified diagnostic tools (hundreds of dollars) to high-precision diagnostic tools (thousands of dollars) depending on the purpose.
  • Cons:
    - Requires labor costs as "people" must move around.
    - Values vary depending on the measurer.
    - Dangerous to measure in high places or near rotating bodies.


[C] conanair (Wi-Fi Vibration Sensor)

A new choice that combines "wired analysis capability" and "handy convenience".

  • Pros:
    - No wiring work required (Battery & Direct Wi-Fi).
    - Acquires "Raw Waveform Data (FFT)" comparable to wired systems at a handy price.
    - Automatic measurement solves labor shortages.
  • Cons:
    - Frequent battery replacement required for high-frequency measurements (once every few months to years).
    - Not suitable for real-time shutdown (emergency stop).


Sites Where conanair Fits Perfectly

Infographic selecting the optimal vibration sensor from Handy, Wired, and conanair (Wi-Fi) via a flowchart.
Infographic selecting the optimal vibration sensor from Handy, Wired, and conanair (Wi-Fi) via a flowchart

As a result of the diagnosis, conanair demonstrates overwhelming performance especially in sites that meet the following conditions.

  • Sites that "Gave up due to high wiring estimates"
    → Start with zero construction cost because it sticks with a magnet and runs on batteries.
  • Sites with "Dangerous/High places visited only occasionally"
    → Once installed, you can retrieve data via Wi-Fi from the office.
  • Maintenance personnel who want to "Analyze signs of abnormality in detail"
    → While many simple wireless sensors only output "values", conanair captures "raw waveforms", enabling precision diagnosis (FFT analysis).

For a detailed spec comparison table with other products, please refer to the following page.

 

Why Pros Choose Us: Thorough Comparison with Competitors


30-Day Free Trial & Inquiry

Try Conan Air for free for 30 days. Here is what our users are saying:
  • Easy installation for immediate use
  • No app required; operate via web browser
  • No cloud required for fully automatic measurement
  • Affordable, including dedicated software
Free Trial
Try equipment anomaly detection and predictive maintenance for free. Please feel free to contact us.

30-Day Free Trial & Inquiry

Try Conan Air for free for 30 days. Here is what our users are saying:
  • Easy installation for immediate use
  • No app required; operate via web browser
  • No cloud required for fully automatic measurement
  • Affordable, including dedicated software
Try equipment anomaly detection and predictive maintenance for free. Please feel free to contact us. Free Trial

 

Please contact NSXe for any issues regarding facility maintenance

Company Name NSXe Co.Ltd - Nakayama Hydrothermal Industry Co., Ltd.
Head Office 7686-10 Hirano-cho, Suzuka, Mie513-0835, Japan zip code 513-0835
Phone +81-90-2189-1398
FAX +81-59-379-4704
Business Hours 8:00~17:00
Office Regular

Holiday

Saturday afternoons, Sundays and public holidays
URL https://conanair.com/

Please contact NSXe for any issues regarding facility maintenance

Company Name NSXe Co.Ltd - Nakayama Hydrothermal Industry Co., Ltd.
Head Office 7686-10 Hirano-cho, Suzuka, Mie513-0835, Japan zip code 513-0835
TEL +81-90-2189-1398
FAX +81-59-379-4704
Business Hours 8:00~17:00
Office Regular

Holiday

Saturday afternoons, Sundays and public holidays
URL https://conanair.com/


Infographic showing the selection process for the optimal vibration sensor, comparing handheld, wired systems, and conanair Wi-Fi sensors.
Infographic showing the selection process for the optimal vibration sensor, comparing handheld, wired systems, and conanair Wi-Fi sensors.


30-Day Free Trial & Inquiry

Try Conan Air for free for 30 days. Here is what our users are saying:
  • Easy installation for immediate use
  • No app required; operate via web browser
  • No cloud required for fully automatic measurement
  • Affordable, including dedicated software
Free Trial
Try equipment anomaly detection and predictive maintenance for free. Please feel free to contact us.

30-Day Free Trial & Inquiry

Try Conan Air for free for 30 days. Here is what our users are saying:
  • Easy installation for immediate use
  • No app required; operate via web browser
  • No cloud required for fully automatic measurement
  • Affordable, including dedicated software
Try equipment anomaly detection and predictive maintenance for free. Please feel free to contact us. Free Trial

 

Please contact NSXe for any issues regarding facility maintenance

Company Name NSXe Co.Ltd - Nakayama Hydrothermal Industry Co., Ltd.
Head Office 7686-10 Hirano-cho, Suzuka, Mie513-0835, Japan zip code 513-0835
Phone +81-90-2189-1398
FAX +81-59-379-4704
Business Hours 8:00~17:00
Office Regular

Holiday

Saturday afternoons, Sundays and public holidays
URL https://conanair.com/

Please contact NSXe for any issues regarding facility maintenance

Company Name NSXe Co.Ltd - Nakayama Hydrothermal Industry Co., Ltd.
Head Office 7686-10 Hirano-cho, Suzuka, Mie513-0835, Japan zip code 513-0835
TEL +81-90-2189-1398
FAX +81-59-379-4704
Business Hours 8:00~17:00
Office Regular

Holiday

Saturday afternoons, Sundays and public holidays
URL https://conanair.com/