First-Time Guide to "Vibration Trend Monitoring"

The first step is to catch signs of failure and create a site that doesn't stop. Have you ever experienced noticing a strange noise from a machine only to find it was already too late? "Vibration Trend Monitoring," which grasps the health of equipment numerically, is one of the most effective means for preventing sudden failures (CBM: Predictive Maintenance). Using conanair, we explain the monitoring procedure you can start today without specialized knowledge.

STEP 1: Select Equipment for Monitoring

STEP 2: Decide Measurement Points (Sensor Installation Position)

STEP 3: Measure Initial Values (Baseline)

After installation, acquire data while the machine is operating normally. This becomes the "Standard for a Healthy State (Baseline)." The essence of trend management is not looking at the initial number itself, but "how it has changed compared to usual."

STEP 4: Set Judgment Criteria (Thresholds) and Monitor Trends

Decide the benchmark (threshold) for "how high the number gets before it's dangerous," and check the graph regularly.

• Caution (Yellow): Consider lubrication or tightening at the next periodic inspection.
• Abnormal (Red): Schedule planned shutdown and repair.

For Those Who Want to Know More: Utilizing Precision Diagnosis

When vibration values increase and signs of "abnormality" appear, performing precision diagnosis via FFT (Frequency Analysis) allows you to identify the specific cause of the anomaly, such as bearing defects, unbalance, or misalignment.
Details on precision diagnosis: Anomaly Detection of Machines via Vibration Monitoring

Case Study: Automated Monitoring at a Biomass Power Plant

From Monthly Patrol Inspections to Daily Automatic Monitoring

• Challenge: Inspecting large fans without spares in high places was dangerous, and noticing abnormal sounds tended to be delayed.
• Solution: Installed conanair and checked trends from an office PC.
• Result: Early detection of bearing deterioration from rising vibration values. By performing planned repairs during equipment downtime, we achieved zero sudden operational stoppages.

Why conanair is Chosen for "First-Time Predictive Maintenance"

• Overwhelmingly Low Cost: Can be introduced at a fraction of the cost of traditional systems.
• Wiring-Free Wireless: No complex construction needed. You can install it the day you decide.
• Intuitive Software: Even without specialized knowledge, you can understand the status at a glance with graphs.

Why not start small with just one unit? Please feel free to contact us with requests like "I want to consult on which equipment to start with."

30-Day Free Trial & Inquiry

Try Conan Air for free for 30 days. Here is what our users are saying:

• Easy installation for immediate use
• No app required; operate via web browser
• No cloud required for fully automatic measurement
• Affordable, including dedicated software

Try equipment anomaly detection and predictive maintenance for free. Please feel free to contact us.

30-Day Free Trial & Inquiry

Try Conan Air for free for 30 days. Here is what our users are saying:

• Easy installation for immediate use
• No app required; operate via web browser
• No cloud required for fully automatic measurement
• Affordable, including dedicated software

Try equipment anomaly detection and predictive maintenance for free. Please feel free to contact us.

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