Wireless Vibration Monitoring for Difficult-to-Wire & Dangerous Sites

Wireless Vibration Monitoring for Difficult-to-Wire & Dangerous Sites

The Dangers of Patrol Inspections and the Limits of "Wired Cables"

Fans in cooling towers, motors for overhead cranes, or equipment enclosed in narrow spaces or soundproof covers. These are prime examples of "harsh environments" where maintenance engineers must climb ladders and perform regular patrol inspections at their own risk.


These high and dangerous places are exactly where the need for predictive maintenance with automated data collection is highest. However, attempting to introduce "wired vibration sensors" here incurs "scaffolding costs" and "long-distance cable laying costs" that are many times the price of the sensors themselves, causing the project to stall due to a poor return on investment.

The True Value of "Fully Wireless" Battery Operation

Working scene of retrofitting the fully wireless vibration sensor conanair to a motor in a high place on a cooling tower where wiring a wired sensor is difficult

Working scene of retrofitting the fully wireless vibration sensor conanair to a motor in a high place on a cooling tower where wiring a wired sensor is difficult

conanair is "fully wireless (Wi-Fi + battery operated)," requiring neither communication cables nor power cables.


Scaffolding is only needed during the initial "sensor installation" and for "battery replacement" once every few years (*conanair's long-life design allows for continuous operation from several years up to 10 years depending on the measurement frequency). This dramatically lowers the installation cost and the danger of inspections, making constant monitoring of high-altitude equipment—previously given up on—a reality.

The Reality of "Wi-Fi Dead Zones" and Gritty Solutions

Here, we will honestly discuss the "radio wave constraints" that are absolutely unavoidable when introducing a fully wireless system.


There is no magic that says, "Because it's fully wireless, it will easily connect anywhere." Inside a factory full of iron, behind thick concrete walls, or inside metal soundproof covers are harsh environments where Wi-Fi radio waves have extreme difficulty traveling (they attenuate easily).


Realistic Approaches to Radio Wave Constraints

  • Prior communication testing with free loaner units: We offer free loaner units of actual devices so you can confirm whether the radio waves actually reach in your site environment before implementation. By testing it yourself, you can prevent troubles like "I bought it but it doesn't connect."
  • Utilizing commercially available repeaters (extenders): For areas where radio waves are hard to reach, we propose gritty solutions like appropriately placing commercially available Wi-Fi repeaters to build a reliable communication path.


We don't talk about idealistic "catalog communication distances." We face the physical constraints of the site's radio wave environment and support realistic network designs to ensure data is delivered reliably.


30-Day Free Trial & Inquiry

Try Conan Air for free for 30 days. Here is what our users are saying:
  • Easy installation for immediate use
  • No app required; operate via web browser
  • No cloud required for fully automatic measurement
  • Affordable, including dedicated software
Free Trial
Try equipment anomaly detection and predictive maintenance for free. Please feel free to contact us.

30-Day Free Trial & Inquiry

Try Conan Air for free for 30 days. Here is what our users are saying:
  • Easy installation for immediate use
  • No app required; operate via web browser
  • No cloud required for fully automatic measurement
  • Affordable, including dedicated software
Try equipment anomaly detection and predictive maintenance for free. Please feel free to contact us. Free Trial

 

Please contact NSXe for any issues regarding facility maintenance

Company Name NSXe Co.Ltd - Nakayama Hydrothermal Industry Co., Ltd.
Head Office 7686-10 Hirano-cho, Suzuka, Mie513-0835, Japan zip code 513-0835
Phone +81-90-2189-1398
FAX +81-59-379-4704
Business Hours 8:00~17:00
Office Regular

Holiday

Saturday afternoons, Sundays and public holidays
URL https://conanair.com/

Please contact NSXe for any issues regarding facility maintenance

Company Name NSXe Co.Ltd - Nakayama Hydrothermal Industry Co., Ltd.
Head Office 7686-10 Hirano-cho, Suzuka, Mie513-0835, Japan zip code 513-0835
TEL +81-90-2189-1398
FAX +81-59-379-4704
Business Hours 8:00~17:00
Office Regular

Holiday

Saturday afternoons, Sundays and public holidays
URL https://conanair.com/